Chimurenga Changamire: LBM150 Inotakurika Mutsetse Boring Machine Excels mu Shipyard Stern Rudder
Chimurenga Changamire: LBM150 Inotakurika Mutsetse Boring Machine Excels mu Shipyard Stern Rudder
On-Site Line Boring Machining
Munzvimbo yeinjiniya chaiyo, fekitori yedu inotakurika inobhowa muchina, ine makore anopfuura makumi maviri ehunyanzvi mukugadzira pane-saiti inotakurika michina michina, inodada inosuma iyo LBM150 Inotakurika Mutsetse Boring Machine. Iyi yemazuva ano in situ mutsara unobhowa muchina yakaisa bhenji nyowani mune chikepe chemashure chidzoreso pane-saiti mutsara unofinha machining, ichiunza huchokwadi husingaenzaniswi uye kuvimbika kweindasitiri yemugungwa. Iyo LBM150 ichangobva kuratidza kugona kwayo kwakasarudzika mukugadzirisa kwepamhepo kweakasungwa ngarava stern rudder bores, ichiwana kunoshamisa kubhowa neradial runout ye0.02mm-kupfuura zviyero zvakaomesesa zvakatarwa nevaridzi venzvimbo yengarava. Ichi chinyorwa chinotarisa mune epamberi maficha eLBM150, maitiro ayo ane hungwaru ekugadzira, uye neshanduko yawo payakagadzirirwa pa-saiti mutsara unofinha muchina mashandisirwo.
Iyo LBM150: Pinnacle yePrecision muPortable Line Boring
Muchina weLBM150 unotakurika mutsetse unobhowa wakagadzirwa kuti ugadzirise zvinodikanwa zvepa-saiti machining, kunyanya mukugadzirisa uye kudzoreredza zvinhu zvakakosha senge ship ster rudder bores. Yakagadzirwa seyakagadzirirwa pa-saiti mutsara unobhowa muchina, iyo LBM150 inosanganisa kutakurika, kunyatsojeka, uye kusimba, zvichiita kuti ive chishandiso chakakosha chezvikepe nezvikwata zvekugadzirisa maindasitiri pasi rese.
Makiyi ekuita metrics eLBM150 anosanganisira:
Bore Accuracy (Radial Runout): 0.02mm, inodarika zviyero zveindasitiri zvekushandiswa kwenzvimbo yengarava.
Boring Bhara Kururama: 0.06mm/mita, kuve nechokwadi chakafanana mutsara chaiwo.
Boring Bar Roundness: 0.03mm/diameter, zvichibatsira kune zvisina kukanganisa machining mhedzisiro.
Surface Roughness (Pedzisa): Ra 1.6 kusvika kuRa 3.2, ichipa nzvimbo yakatsetseka, yepamusoro-soro.
Concentricity: Zvinoenderana nekugadziriswa kweruoko runotsigira, nevashandisi vane hunyanzvi vanowana kurongeka kwakaringana.
Flatness (Yakatarisana Musoro): 0.05mm, kuve nechokwadi chechokwadi mukupedzisira-milling mashandiro.
Aya maratidziro anoratidza kugona kweLBM150 kuita yakakwirira-chaiyo gadziriso munzvimbo dzinonetsa dzepa-saiti, senge shipyard rudder on-saiti mutsara unofinha machining, uko kuwana uye mamiriro anogona kuganhurira. Muchina uyu dhizaini dhizaini uye kuvaka kwakasimba kunoita kuti ive mhinduro inoshanda kune in situ mutsara unofinha muchina mabasa, kuderedza nguva yekudzikira uye kubvisa kudiwa kwekutakura zvinhu zvakakura kuenda kunze-saiti zvivakwa.
Zvikumbiro mu Shipyard Stern Rudder Pa-Site Line Boring Machining
Indasitiri yemugungwa inotsamira zvakanyanya pakutendeseka kweiyo stern rudder masisitimu, ayo akakosha pakufamba kwechikepe nekuchengetedza. Kupfeka, kuparara, kana kukuvadzwa kwezviboora zvekudzoresa zvinogona kukanganisa kushanda, zvichida mhinduro dzakanangana dzekugadzirisa. Iyo LBM150 inotakurika mutsara inobhowa muchina inokunda pakugadzirisa pamhepo yewelded stern rudder bores, ichivadzoreredza kune yavo yepakutanga zvirevo zvine hungwaru hunoshamisa.
Muchirongwa chenguva pfupi yapfuura, iyo LBM150 yakaiswa kuti igadzirise chidzoreso cheshure chakasungwa munzvimbo inomira ngarava. Kugona kwemuchina kuwana radial runout ye 0.02mm yakave nechokwadi chekuti bhora rakagadziridzwa rinosangana uye rakapfuura mashandiro emuridzi. Iyi nhanho yekurongeka yakakosha mukuona kuti chidzoreso chinoshanda zvakanaka, kuderedza vibration uye kupfeka panguva yekushanda kwechikepe. Iko kutakurika kweLBM150 kwakabvumira nyanzvi kuita kugadzirisa zvakananga pa-saiti, kuchengetedza yakakosha nguva uye mutengo uchienzaniswa nemaitiro echinyakare anoda disassembly uye off-saiti machining.
Kubudirira kweLBM150 mumashandisirwo enzvimbo yengarava kunosimbisa basa rayo sekuchinja-mutambo mumunda we-on-saiti mutsara unofinha muchina tekinoroji. Nekupa yakagadziridzwa pa-saiti mutsara unofinha muchina mhinduro, yedu inotakurika mutsara inofinha muchina fekitori inopa simba nzvimbo dzengarava kuchengetedza kushanda zvakanaka uku ichisimudzira yepamusoro miitiro yemhando.
Kugadzira Kunaka: Iyo Boring Bar process
Pamwoyo wekuita kweLBM150 kune bhawa rayo rakagadzirwa zvine hungwaru, iro rakagadzirwa kuti ripe simba repamusoro, kusimba, uye nemazvo. Iyo nzira yekugadzira iyo inofinha bha chipupuriro kune yedu inotakurika tambo inofinha fekitori kuzvipira kumhando uye hunyanzvi. Pazasi pane ratidziro yakadzama yeinobhowa bar's kugadzirwa maitiro, ayo anovimbisa kuita kwayo kwakasiyana-siyana mu-on-saiti mutsara unofinha muchina mashandisirwo.
1. Kusarudzwa kwezvinhu
Hwaro hwemhando yepamusoro-soro inobhowa inotanga nekusarudzwa kwezvinhu zveprimiyamu. Isu tinoshandisa 42CrMo, yakasimba-yakasimba alloy simbi ine mukurumbira weakanakisa makina zvivakwa, zvinosanganisira kusimba kwakanyanya, kusimba, uye kupfeka kuramba. Ichi chinyorwa chakanakira kumirisana nekuoma kwe in situ line boring muchina mashandiro, uko bhaa rinofinha rinoiswa pasi pesimba rekukotama, vibrations, uye abrasive mamiriro.
2. Kucheka uye Kugadzira
Maitiro acho anotanga nekucheka mbishi 42CrMo simbi kune zviyero zvinodiwa. Izvi zvinoteverwa nekugadzira, uko zvinhu zvinoroverwa kuti zviwedzere chimiro chayo chemukati uye michina. Kugadzira kunonatsiridza kuyerera kwezviyo, kunoderedza kuremara, uye kunowedzera kuomarara kwechinhu, kuchigadzirira kuti chizogadziriswa.
3. Anealing
Kuti ubvise kushushikana kwemukati uye kuwedzera machinability, iyo yakaumbwa zvinhu inopinda annealing. Iyi nzira yekupisa yekupisa inosanganisira kudziyisa simbi kune imwe tembiricha uye kuitonhodza zvishoma nezvishoma, zvichikonzera imwe yunifomu microstructure uye yakagadziridzwa workability nokuda machining.
4. Rough Machining
Iyo yakavharirwa zvinhu inozoiswa kune dzakakasharara machining maitiro, sekutenderedza nekugaya, kuumba chimiro chekutanga chebhawa rinofinha. Iyi nhanho inogadza zviyero zvekutanga uye inogadzirira chikamu chekuwedzera kunatswa.
5. Kurapa Kupisa (Kudzima uye Kupisa)
Iyo bhaa inofinha inosangana nekudzima uye kudzikamisa maitiro ekugonesa ma mechanic zvimiro zvayo. Kudzima kunosanganisira kudziyisa simbi kusvika kune tembiricha yepamusoro uye nekukasira kuitonhodza kuti iomese zvinhu, uku kudzikamisa kunoderedza brittleness uye kusarira kushushikana, kuwedzera kuoma uye ductility. Uku kupisa kwekupisa kunovimbisa kuti bhaa inofinha inokwanisa kumira nemamiriro ezvinhu anodiwa echikepe cheshure cherudder pane-saiti mutsara unofinha machining.
6. Precision Machining
Precision machining inhanho yakakosha mukuwana iyo LBM150's inoshivirira kushivirira. Uchishandisa nzira dzepamusoro dzekukuya, bhaa rinofinha rinogadzirwa kuti riwane kutwasuka kwe0.06mm/mita uye kutenderera kwe0.03mm/diameter. Uku kushivirira kwakasimba kunovimbisa kushomeka kutenderera uye vibration panguva yekushanda, zvichikonzera kwepamusoro machining kunyatsoita.
7. High-Temperature Tempering
Kuti uwedzere kudzikamisa microstructure yezvinhu uye kubvisa zvakasara zvinonetsa, bhaa rinofinha rinopinda kudziya kwakanyanya. Iyi nhanho inosimudzira kugadzikana kwedimensional uye inova nechokwadi chekuita kunoenderana kwenguva yakareba yekushandiswa.
8. Kukuya zvakanaka
Kukuya kwakanaka kunoitwa panzvimbo dzakaoma kuti vabudirire kudiwa kwepamusoro (Ra 1.6 kusvika kuRa 3.2). Iyi nzira inogonesa kupera kwakatsetseka kunoderedza kupokana uye kupfeka panguva yekugadzira, zvichipa hupenyu hurefu hwezvose zviri zviviri bhara rinofinha uye zvinhu zvakagadzirwa.
9. Nitriding
Danho rekupedzisira rekupisa kupisa rinosanganisira nitriding, nzira yekuomesa pamusoro-soro inopinza nitrogen mukati mesimbi kuti igadzire dhizaini yakaoma, isingapfeki. Nitriding inosimudzira kusimba kwebhawa inofinha, corrosion kuramba, uye simba rekuneta, zvichiita kuti ive yakanakira mamiriro akaomarara anowanikwa mune-saiti mutsara unofinha muchina maapplication.
10. Kuongorora Kwekupedzisira uye Gungano
Mushure mekupedza ese machining uye ekupisa maitiro ekurapa, iyo inofinha bhaa inosangana neyakaomesesa yekudzora mhando yekutarisa kuti ione kurongeka kwayo, kunaka kwepasi, uye michina. Kana yatenderwa, bhaa rinobhowa rinogona kuchengetwa kuti rive hesitori kana kuunganidzwa muLBM150 inotakurika mutsara unobhowa muchina, wakagadzirira kuendeswa kumunda.
Kukosha Kwemaitiro uye Kusarudzwa Kwezvinhu
Iyo boring bar's performance inoitwa zvakananga nekusarudzwa kwezvinhu uye kurongeka kwemaitiro ekugadzira. Iko kushandiswa kwe42CrMo, yakasanganiswa nekunyatso kudzora kutevedzana kwekupisa kupisa uye machining mashandiro, inova nechokwadi chekuti bhaa rinofinha rinoratidza kusarudzika kuramba kukotama, kupfeka, uye kukanganisa. Izvi zvivakwa zvakakosha pakuchengetedza machining kurongeka mukuda maapplication akadai seshipyard stern rudder on-saiti mutsara unobhowa machining.
Iyo nitriding maitiro, kunyanya, inosiyanisa yakakosha, sezvo ichiwedzera zvakanyanya kuoma kwepamusoro kwebhari inofinha pasina kukanganisa kuoma kwayo. Izvi zvinobvumira iyo LBM150 kuti ishande yakavimbika pasi pemitoro yakakura uye kushandiswa kwakawedzerwa, ichiunza mhedzisiro inowirirana kunyange munzvimbo dzakanyanya kunetsa.
Zvakanakira zveLBM150 muOn-Site Machining
Iyo LBM150 inotakurika mutsara inobhowa muchina inopa akati wandei mabhenefiti ayo anoita kuti ive sarudzo yakasarudzika yezvikepe uye zvikwata zvekugadzirisa maindasitiri:
Portability: Yayo compact uye isina huremu dhizaini inobvumira kutakura nyore uye kuseta munzvimbo dzakavharirwa, zvichiita kuti ive yakanakira mune situ mutsara unofinha muchina mabasa.
High Precision: Iine radial runout ye0.02mm uye kupera kwepamusoro kweRa 1.6 kusvika kuRa 3.2, iyo LBM150 inopa chaiyo inosangana kana kupfuura zviyero zveindasitiri.
Versatility: Muchina uyu unochinjika kune dzakasiyana siyana dzekushandisa, kubva pashipyard stern rudder kugadzirisa kune zvimwe zvikamu zveindasitiri zvinoda pane-saiti machining.
Kubudirira: Nekuita kuti kugadziriswa kuitwe pa-site, LBM150 inobvisa kudiwa kwekudhura disassembly uye kutakura, kuderedza nguva yekuderedza uye kushandiswa kwemari.
Operator Kudzora: Kutariswa kwemuchina kunoenderana zvakanyanya nehunyanzvi hweanoshanda uye kugadzirisa kweruoko runotsigira, zvichibvumira hunyanzvi hwekuita kuti vawane mhedzisiro yakakwana.
Kuzvipira kune Quality uye Customization
Sefekitari inotakurika inotakurika inobhowa muchina, isu tinodada nekugona kwedu kuendesa yakagadziridzwa pa-saiti mutsara unobhowa muchina mhinduro dzakagadzirirwa kune chaizvo zvinodiwa nevatengi vedu. Iyo LBM150 chiratidzo chekuzvipira kwedu kune hunyanzvi, kunyatsojeka, uye kuvimbika. Chikwata chedu chemainjiniya uye matekinoroji anoshanda padhuze nevatengi kuti vanzwisise zvavanoda, vachiona kuti muchina wega wega wakagadziridzwa kuitira kushanda kwawo.
Kungave kuri kudzoreredza chidzoreso chakasakara munzvimbo inotakura ngarava kana kuita chaiyo machining pane zvimwe zvakakosha, iyo LBM150 inotakurika mutsara unofinha muchina wakagadzirirwa kuunza mhedzisiro yakasarudzika. Kuvakwa kwayo kwakasimba, maitiro ekugadzira epamberi, uye kugona kwepamusoro-soro kunoita kuti ive chishandiso chakakosha kumaindasitiri anoda hunyoro husingachinji.
Iyo LBM150 inotakurika mutsara inofinha muchina inomiririra iyo yepamusoro yeinjiniya chaiyo, ichipa kuita kusingaenzaniswi munzvimbo yengarava yekumashure rudder pa-saiti mutsara unofinha machining uye zvimwe zviri mu situ application. Nekugona kwayo kuwana radial runout ye0.02mm, inofinha bhaa kutwasanuka kwe0.06mm/mita, uye kupera kwepamusoro kweRa 1.6 kusvika kuRa 3.2, iyo LBM150 inoisa mwero mutsva wemashini anotakurika anofinha. Bhara rayo rakagadzirwa zvine hungwaru rinofinha, rakagadzirwa kubva kune yakakwirira-simba 42CrMo simbi uye rakaiswa pasi pekupisa kwepamusoro kurapwa uye machining maitiro, inovimbisa kusimba, kunyatsoita, uye kuvimbika kunyange munzvimbo dzinonyanya kudiwa.
Seyakavimbika inotakurika tambo inofinha muchina fekitori ine anopfuura makumi maviri emakore echiitiko, isu takazvipira kuendesa yakagadziridzwa pa-saiti mutsara unobhowa muchina mhinduro inosangana nezvinodiwa zvakasiyana zvevatengi vedu. Iyo LBM150 muenzaniso unopenya wekuzvipira kwedu kune kugona, kupa simba nzvimbo dzezvikepe uye zvikwata zvekuchengetedza maindasitiri kuti zviwane mibairo yepamusoro nekuderera kushoma.
Kana iwe uchida yakagadziridzwa inotakurika mutsara unofinha muchina, ndapota inzwa wakasununguka kutibata nesu. Tichapindura kubvunza kwako mukati meawa makumi maviri nemana.
